{"id":881,"date":"2021-06-05T16:25:00","date_gmt":"2021-06-05T16:25:00","guid":{"rendered":"https:\/\/beckerpumps.com\/latam\/?p=881"},"modified":"2025-12-12T12:50:39","modified_gmt":"2025-12-12T12:50:39","slug":"tips-for-custom-vacuum-pump-design","status":"publish","type":"post","link":"https:\/\/beckerpumps.com\/latam\/news\/tips-for-custom-vacuum-pump-design\/","title":{"rendered":"Tips for Custom Vacuum Pump Design"},"content":{"rendered":"\n
\n

For many applications, a custom vacuum pump design is the best way to get a fit-for-purpose solution that improves efficiency and doesn\u2019t compromise on features. However, the customization is only worthwhile if it meets your specific needs.<\/p>\n\n\n\n

Half of a successful design comes from working with an expert pump supplier, and the other half comes from your active participation in the design process. This style of partnership minimizes wasted time and money and maximizes the value of the final unit.<\/p>\n\n\n\n

The process begins with your reason for seeking a unique solution.<\/p>\n<\/div>

\"custom<\/figure><\/div>\n\n\n\n

Why get a custom vacuum pump design?<\/h2>\n\n\n\n

There are numerous reasons for customizing a vacuum pump. Whatever the specifics, behind every custom design, there should be an overarching business goal. Half of a successful design comes from working with an expert pump supplier, and the other half comes from your active participation in the design process.<\/p>\n\n\n\n

Here are some common motivations for engaging a custom pump supplier.<\/p>\n\n\n\n

\n

One size doesn’t fit all<\/h3>\n\n\n\n

Using standard parts with specialized processes makes it nearly impossible to realize the highest efficiency and functionality. When it comes to a proprietary technique or advanced process, vacuum pump components that aren\u2019t fit-for-purpose may limit performance.<\/p>\n\n\n\n

Customization lets you realize the ideal design to support superior results.<\/p>\n\n\n\n

Adapt to customer demands<\/h3>\n\n\n\n

As technology advances, customers are demanding better performance. It\u2019s possible to lose business to a more agile competitor if your product doesn\u2019t exceed expectations.<\/p>\n\n\n\n

A tailored approach solves complex or situation-specific requirements. For example, this CNC manufacturer partnered with Becker Pumps, creating a custom vacuum pump design as a \u201cdrop-in\u201d solution.<\/p>\n\n\n\n

Seize a competitive advantage<\/h3>\n\n\n\n

Using the same components as the competition makes it difficult to differentiate your products in a crowded marketplace.<\/p>\n\n\n\n

Developing a fit-for-purpose, custom vacuum pump design with advanced features and capabilities helps you fulfill opportunities where others cannot, making you the vendor of choice for select applications.<\/p>\n<\/div>

\"Becker<\/figure><\/div>\n\n\n\n

Examples of Custom Vacuum Pump Design<\/h2>\n\n\n\n

Healthcare<\/strong> \u2013 central medical\/surgical vacuum systems, mobile vacuum systems.<\/p>\n\n\n\n

Manufacturing<\/strong> \u2013 forming shaped plastics,  additive manufacturing.<\/p>\n\n\n\n

Material handling<\/strong> \u2013 holding, lifting, and moving products, pick and place.<\/p>\n\n\n\n

Packaging<\/strong> \u2013 primary, secondary, tertiary.<\/p>\n\n\n\n

Woodworking<\/strong> \u2013 wood drying and veneering, creating suction to aid with CNC work<\/p>\n\n\n\n

Typical components involved in custom design:<\/strong><\/p>\n\n\n\n

    \n
  • Motor starters<\/li>\n\n\n\n
  • External inlet filters<\/li>\n\n\n\n
  • Check valves<\/li>\n\n\n\n
  • Gauges<\/li>\n\n\n\n
  • Sound abatement<\/li>\n\n\n\n
  • Receiver tanks<\/li>\n\n\n\n
  • Air\/water (liquid) separators<\/li>\n<\/ul>\n\n\n\n

    Three Tips for a Successful Custom Design<\/h2>\n\n\n\n

    Working with a vacuum pump supplier to create a custom unit is a team effort. It involves thorough consideration of the factors that go into a successful product while balancing reliability, functionality, cost, and efficiency.<\/p>\n\n\n\n

    Here are a few tips for developing a custom vacuum pump design.<\/p>\n\n\n\n

    1. Confirm performance specifics<\/h3>\n\n\n\n

    Verifying the vacuum pump\u2019s specifics up-front sets the stage for success. As the requester of a custom unit, you\u2019ll want to convey your unique specifications to the supplier. This includes performance details, such as the unit\u2019s capacity and the type of environment the pump will encounter.<\/p>\n\n\n\n

    Identifying the gas or vapor coming back to the pump is critical, as certain units can tolerate vapor in their chamber better than others. With particulates, like dust or wood chips, the supplier may need to consider an external filter to protect the pump from damage.<\/p>\n\n\n\n

    2. Know the physical limitations of your process<\/h3>\n\n\n\n

    A custom-built unit should solve problems, not create them. Describing how you want the vacuum pump to contribute to your process will help the supplier design a unit that fits seamlessly into your existing operations.<\/p>\n\n\n\n

    Consider this; a lengthy pipe run leading to the vacuum pump may call for an external check valve, or space constraints may require modifications to the pump\u2019s cover. Addressing operational realities during the design stage is far easier than making changes later.<\/p>\n\n\n\n

    3. Choose a supplier with a great reputation<\/h3>\n\n\n\n

    Successful vacuum pump design has a lot to do with choosing the right pump supplier. The best suppliers have a wealth of industry experience and will listen closely and work together with you to develop a tailored design.<\/p>\n\n\n\n

    Ask for examples of the supplier\u2019s previous work and talk to them about meeting your goals for the custom design. If they\u2019re serious about custom work, they\u2019ll be able to explain their process in detail.<\/p>\n\n\n\n

    \n